Vulcanised ‘O’-Rings

Vulcanised “O”-rings are custom-made seals for special uses. They’re made from extruded cord, so we can make them to any inside diameter starting at 180 mm. They’re a quick, low-cost option when a moulded “O”-ring isn’t available.

Benefits of Vulcanised 'O'-rings

Vulcanised “O”-rings are made by joining a cut cord at a 45° angle and vulcanising it, which creates a nearly invisible, very strong seam. They’re made to order quickly and come in different sizes, materials, and hardness levels.

  • No full moulds needed, so they’re cheaper for unusual inside diameters.

  • Made from extruded cord to meet ISO tolerance standards.

  • Can be made quickly for any inside diameter above 180 mm.

  • There’s no maximum inside diameter.

  • The vulcanised joint is very strong.

  • The joined area keeps the same rubbery (elastic) properties as the rest of the ring

Size Range and Materials

Vulcanised “O”-rings can be made from an internal diameter of 180 mm with no practical upper limit. They’re made for special uses and come in common cross-section sizes from 1.78 mm up to 15.00 mm. Fitco Orings supplies these standard materials, and other hardness levels or elastomer types can be made if you ask.

  •  Nitrile – 70 / 80 / 90 Shore A
  • FKM – 75 / 90 Shore A
  • EPDM – 70 Shore A
  • Red Silicone – 70 Shore A (white available on request)
  • HNBR – 70 / 90 Shore A

Joint Strength

We join vulcanised O-rings with a 45° scarf cut so there’s more surface to vulcanise. This gives a bigger, stronger bond.

Every joint is checked by hand (a light pull and twist) and by a machine tensile test to make sure the joint is as strong as the rest of the cord. This ensures a reliable seal.

 

Note: avoid extreme bending at the joint — the ring isn’t designed to be sharply bent there and it won’t be used that way.

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☑️ Product Category: Vulcanised ‘O’-Rings